Agro-waste & Biomass Gasifiers

An agro-waste gasifier converts agricultural residues such as rice husk, coconut shells, corn cobs, groundnut shells, wheat straw, and bagasse into clean producer gas for thermal use or power generation. The plant includes feed preparation units for shredding, drying, and sizing biomass to 10–50 mm with moisture below 15%, followed by automated feeding through conveyors and screw feeders. The core gasification reactor—downdraft, updraft, crossdraft, or fluidized-bed—operates at 750–1100 °C to generate CO-, H₂-, and CH₄-rich gas. Downstream systems such as cyclones, gas coolers, scrubbers, and fine filters remove ash, tar, and particulates to deliver clean gas at 35–45 °C for engines or industrial heating. Supporting utilities include controlled air-supply blowers, gas buffer tanks, char/ash handling units, and PLC/SCADA-based automation with safety interlocks. These plants provide low-emission, decentralized energy, reduce open-field biomass burning, and support rural industries with capacities ranging from 25 kW to 2 MW.

Burnovate Energy Systems Pvt. Ltd. designs and develops the following thermal systems (used for energy & heat transfer equipment) in Agro-waste & Biomass Gasifiers